Towels for Salons: size splits
By The Velocity Wear Team
A salon typically runs three towel formats: the small hair towel that does most of the work at the basin, a mid-size towel for the colour bar and treatment rooms, and a larger towel for anything involving a shower or a wash-off treatment. Sizes can be mixed freely inside a single order of fifty, provided the design stays the same, so the split is yours to choose rather than ours to dictate.
Which towel sizes does a salon actually use?
Watch a full day and the answer becomes obvious. The basin towel turns over constantly, because every client gets at least one and often two. The mid-size towel appears at the colour bar, over shoulders, and in any treatment that involves product sitting on skin. The large format is the exception rather than the rule in most hairdressing salons, and the norm in anything spa-adjacent. Barbers skew smaller again, with hot towels dominating the count.
Write down what each service consumes before you order anything. A salon that runs eight colour appointments a day has a different towel profile from one doing thirty dry cuts, and the difference is not subtle. The wholesale towels page lists the formats we produce, and the salons and barbers page covers the trade context.

How do you divide fifty pieces across those formats?
Start from laundry cycles, not from appointment numbers. Every towel in use needs at least one twin in the wash and ideally a third in the cupboard, so your real requirement is roughly three times the number in circulation at any moment. A salon that has fifteen basin towels out on the floor at peak is not adequately stocked at thirty; it needs closer to forty-five for that format alone.
Run that calculation for each format, add the three numbers together, and you will usually find the total comfortably clears fifty. If it does not, weight the order towards the format you turn over fastest and buy the rarer format in the next run. Nothing is gained by ordering ten large towels you use twice a week when the basin shelf runs dry every Thursday.
What happens if you guess the split wrong?
Two failure modes, and only one of them is expensive. Ordering too few of the fast format means you top up sooner, which is irritating but recoverable. Ordering too many of the slow format means cotton sitting in a cupboard for two years, and that is money you cannot get back. Bias the first order towards the format you are certain about, and let the second order correct the rest once you have real consumption data.
The same logic applies to colour. Two colours mean two designs and therefore two lots of fifty if the artwork differs between them. A salon that wants black towels for the colour bar and white towels for the basins should be clear about whether the branding is identical across both, because that single answer decides whether it is one order or two. The cost side of that decision is covered in our salon towel cost breakdown.
Does the format change what branding you can use?
It does, more than people expect. A small hair towel gives you very little flat area, so a large printed logo ends up looking cramped or wrapping around a hem. A woven border suits small formats well because it runs the length of the towel rather than sitting in the middle of it. Larger towels have room for either. Decide the sizes first and the branding second, not the other way round.
Our wholesale towels guide goes through the format and branding pairings in more detail, including the weights that suit each.


