Seasonal Workwear: Kitting a Team Across the Year
By The Velocity Wear Team
Teams working outdoors or across mixed environments experience a wide temperature range within a single day, let alone a year. Buying two seasonal uniforms is expensive and still leaves people wrong at the edges. A layering system solves it more cheaply.
The three layers
- 1**Base.** Worn against the skin, managing moisture. Washed most frequently, so it wears out fastest and should be specified for durability under repeated washing.
- 2**Mid.** Insulation — fleece, sweatshirt, quarter-zip. The layer added or removed most often through a day, and the one most likely to be worn on its own indoors.
- 3**Shell.** Wind and water protection. Washed least, lasts longest, and usually the most expensive item.
The economics work because the layers wear at very different rates. Base layers might be replaced annually and shells every few years, so the total programme costs far less than replacing complete uniforms seasonally.
Specifying each layer
- **Base:** breathable, quick-drying, comfortable against skin. Printed neck labels rather than sewn-in ones, since this layer sits against the neck all day.
- **Mid:** the layer most often seen, so it carries the branding. Also the one worn indoors, so it should be a garment people would choose.
- **Shell:** genuinely weatherproof if that is what it is for. Decorating a waterproof garment needs care, since embroidery perforates the membrane.
Sizing across layers
Layers have to fit over each other. A shell sized like a shirt will not close over a fleece, and a mid layer cut close will restrict movement over a base.
Size the outer layers with room. Where people select their own sizes, say explicitly that the shell should be sized to go over the mid layer, or you will receive a wave of exchanges.
Branding consistently across layers
The same mark in the same position on each layer means a team looks consistent whether or not the shell is on. Branding only the outer layer means the team looks unbranded on a warm day.
Keep the placement identical across garments so it lines up regardless of what is being worn — chest position is the reliable one, since it is not obscured when a jacket is open.
Ordering rhythm
Order shells and mid layers well before the cold season, when fabric and capacity are both under pressure. Autumn is peak for fleece and outerwear across the industry, and ordering in summer avoids both the queue and the risk of paying to expedite.
