Mesh Baseball Jerseys: Why Polyester Mesh Suits Team Kit
By The Velocity Wear Team
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Mesh baseball jerseys are made from polyester knitted with small open holes, so air moves through the fabric while the jersey keeps its shape and colour. That is why mesh is the standard for team kit. Velocity Wear makes custom mesh baseball jerseys and matching shorts in your colours, with your logo, names and numbers, from 50 pieces per design.
What is mesh fabric in a baseball jersey?
Mesh is a knit rather than a weave, with a regular pattern of small openings through it. On a baseball jersey the openings are fine, so from a few feet away the fabric reads as a solid colour, and close up you can see the texture. Polyester is the fibre almost every sports mesh uses, because it dries quickly, keeps its colour and does not shrink the way cotton can.

Look closely at the maroon jersey above and you can see the mesh texture in the body, the sleeves and the shorts. The whole set is made from the same fabric, which is how the colours stay matched. Our custom baseball jerseys and shorts range uses polyester mesh throughout.
Why is mesh used for baseball jerseys?
- Airflow: the open knit lets heat out, which matters in a summer game or a long tournament day.
- Colour: polyester holds dye well, so team colours stay strong through a season of washing.
- Shape: mesh does not shrink or twist the way some cotton jerseys can, so a medium stays a medium.
- Drying: polyester dries quickly after a wash or a wet game, which helps when kit is shared out week to week.
How do logos and numbers work on mesh?
Mesh takes all four of our decoration methods, but each behaves a little differently on an open surface, so the choice depends on the artwork.
| Method | How it sits on mesh | Best use |
|---|---|---|
| Embroidery | Stitched through the knit, raised and very durable | Chest crest, sleeve logo, small script |
| Screen printing | Ink on the surface in solid colours | Large back numbers and one- or two-colour names |
| DTF printing | A full-colour transfer pressed onto the surface | Detailed logos, sponsor marks, names that vary piece by piece |
| Sublimation | Dye taken into light polyester, nothing on the surface | All-over designs and patterns on a light base |
Sublimation only works on light-coloured polyester, because the dye colours the fabric rather than covering it. A dark jersey is decorated with embroidery or printing instead. Our pages on sublimation printing, screen printing and DTF printing explain each method in more depth, and the quote confirms which suits each position on your kit.
How do you care for mesh baseball jerseys?
Wash them inside out, cool, with similar colours, and skip fabric softener, which can clog the mesh. Air drying keeps printed numbers at their best. Hang the jerseys rather than leaving them balled up in a kit bag, and a set will look sharp for many seasons. These are good habits to pass on to players and parents, especially where each family washes its own kit.
What should you check when ordering mesh jerseys?
Three things. First, colour: mesh shows colour slightly differently from a flat swatch, so if the exact shade matters, order a sample for £150, which is credited against the bulk order. Second, sizing: collect jersey and shorts sizes separately for every player. Third, decoration: tell us where each logo, name and number goes and the proof will show the method for each. Orders start at 50 pieces per design and are made in 10–15 working days once the artwork is approved.
Our baseball jersey buyer's guide compares the three jersey styles, and the baseball uniform guide covers ordering the jersey and shorts as a set. For a broader look at fabric choices, see single jersey vs double jersey explained.

