Ecommerce 27 March 2025 7 min read

Size Charts and Fit: Getting Sizing Right for Your Brand

By The Velocity Wear Team

Get in touch

No obligation

Tell us what you need and we reply with pricing, within 1 hour on working days.

50-piece minimum per design · Mixed sizes · We never share your details

Need this made?Get pricing for this product— free, no obligation, 50 pieces minimum.

Publish actual garment measurements — chest width, body length, sleeve — rather than only S/M/L labels. Sizing is not standardised across manufacturers, so a customer who knows their measurements can order correctly from a chart but cannot guess correctly from a letter.

Why Letters Are Not Enough

There is no industry-wide definition of a medium. One brand's medium is another's small, and a customer who wears medium in three different labels genuinely does not know what they wear in yours. If your product page offers only S, M and L, you are asking every customer to guess, and a meaningful proportion of them will guess wrong. Each wrong guess is a return, which costs you postage both ways and often the sale.

What a Good Size Chart Includes

The measurements that actually determine fit.

  • Chest width, measured flat across the garment one inch below the armhole — the single most useful number for a top.
  • Body length from the highest point of the shoulder to the hem, which determines whether it sits at the hip or below it.
  • Sleeve length, particularly important on hoodies and long-sleeved garments.
  • Shoulder width for structured garments, where fit is less forgiving than on a boxy tee.
  • State whether measurements are of the garment laid flat or of the body they are intended to fit — this is a common and confusing ambiguity.

Describe the Intended Fit

Measurements alone do not tell someone how a garment is meant to look. A 56cm chest width could be a fitted large or an oversized small depending on intent. Say explicitly whether a garment is a regular, relaxed, boxy or oversized fit, and whether you recommend sizing up or down. A single sentence — this is a relaxed fit, size down for a closer look — prevents a substantial number of returns.

“"Every return caused by sizing was preventable with information you already had."”

Choosing Your Size Spread

How many of each size to order is a separate problem from what your chart says. New brands consistently misjudge it, typically over-ordering the extremes and under-ordering the middle. The reliable way to find out is empirical: order across the full range on a first run at the 50-piece minimum, then let actual sales tell you the shape of your customer base before scaling. Guessing this on a large order is how brands end up with unsellable stock in the sizes nobody wanted.

Consistency Across a Range

If you sell more than one garment, sizing needs to be consistent between them, or a customer who buys a medium tee and a medium hoodie will find they fit quite differently. Where possible, choose garments from coordinated ranges. Where you cannot, publish separate size charts per product rather than one generic chart — an inaccurate shared chart is worse than two accurate specific ones.

What to Do Next

Measure your actual garments when a first run arrives rather than relying only on supplied specifications, and publish what you measured. Orders start at 50 pieces with mixed sizes allowed, so a full-range test run is straightforward, and bulk discounts up to around 35% apply when you scale the sizes that proved themselves. Preview designs in the free Design Studio and model quantities in the free instant price calculator.

Order what you just read about

Every range is made to order from a 50-piece minimum in 10–15 working days, with tiered pricing up to 35% off at volume. Price your order or order samples first.

Want to order your custom clothes now?

Tell us what you want made and we’ll reply within 1 hour on working days with pricing. Minimum 50 pieces per design, made in 10 to 15 working days from artwork approval, shipped worldwide.

PNG, JPG, WebP, GIF, SVG, PDF, EPS or PSD. Up to 5 files, 15 MB each. Your files are private and only visible to our team.

Free and no obligation. Want to see the quality first? A sample is £150 for one or two pieces including worldwide shipping, credited against your bulk invoice.

We use your details only to answer this enquiry. See our privacy policy.

FAQ

Quick Answers

Common questions about ecommerce — answered.

Actual garment measurements — chest width, body length, sleeve length, and shoulder width for structured garments — with a clear statement of whether they describe the garment laid flat or the body it fits.

Because sizing is not standardised between manufacturers, so a letter like M means different things across brands. Without published measurements, customers are guessing, and a proportion will guess wrong.

Empirically. Order across the full size range on a first run at the 50-piece minimum and let actual sales reveal your customer base before scaling. New brands typically over-order the extremes and under-order the middle.

Yes. Measurements alone do not convey intent — state whether a garment is regular, relaxed, boxy or oversized, and whether to size up or down. One clear sentence prevents many returns.

Keep reading